ENERPAT® Pocket Coil Shredding and Separation Solution - Pocket Coils are conveyed to a double shaft shredder, which is crushed to a size of 50x800mm or smaller, and then further reduced to 80mm. The material is then separated through a magnetic separator to extract spring steel. Following this, a Z-type separator removes impurities, resulting in high-purity spring steel. This production line is suitable for mattresses that are 1.2 meters wide or narrower, with manual feeding.
Solution Background
With the improvement of living standards, a large number of old mattresses are facing elimination, presenting challenges due to their large volume and heavy weight, as well as the increasing environmental hazards of direct landfilling and incineration. Components such as springs, fabrics, and foam within mattresses contain significant recycling value, prompting us to explore new methods for scientific processing and resource utilization.
Therefore, the Pocket Coil Shredding and Separation Solution was developed, aiming to achieve efficient recycling and environmentally friendly disposal of mattress waste through key technologies such as shredding, fine crushing, magnetic separation, and Z-type separation.
Waste sofa
Waste sofa
Scrap mattress
Scrap mattress
Product Video
Pocket Coils Shredding And Sorting Solution
ENERPAT® Pocket Coils Shredding And Sorting Solution
Efficiently recycle resources from waste Pocket Coils to achieve resource recovery.
FlowChart
Core Equipment
Two Shaft Shredder
Pre-shred waste Pocket Coils for easier subsequent crushing. It features strong power, stable operation, high cutting force, and low noise.
Wire Separation Machine
Fine crushes pocket coil materials to reduce size for easier sorting. It has a unique material-guiding design that prevents material jams and clumping.
Drum Magnetic Separator
Features strong magnets for efficient wire separation with a sorting efficiency of over 95%, ensuring the durability of the equipment.
Horizontal Baling Machine
Hydraulically drives the compression of materials, bundling them into blocks to reduce volume and lower costs. It offers high compression force and fast baling speeds.
Z-Type Separator
Removes impurities and increases purity. The Z-type channel design extends the material passage time, thereby enhancing sorting efficiency.
Vibrating Feeder
Utilizes a vibrating motor to disperse materials and delivers them evenly to the magnetic separator. It features a simple structure, stable vibration, long lifespan, and low energy consumption.
Application Industry
Waste Material Recycling Industry
Waste Material Recycling Industry
Environmental Protection Industry
Environmental Protection Industry
Furniture Manufacturing Industry
Furniture Manufacturing Industry
Municipal Solid Waste Management Industry
Municipal Solid Waste Management Industry
FAQ
What materials can the ENERPAT Pocket Coil Shredding and Separation Solution process?
It can handle bagged coil materials such as old mattresses and woven bags, with a thickness range of 1 to 25 millimeters.
Is the processing flow automated?
Yes, the entire system operates under automated control, requiring minimal human intervention.
How are environmental issues addressed?
The solution includes wastewater recycling, dust removal, and noise reduction technologies to ensure compliance with environmental standards.
What are the applications of the materials processed by the Pocket Coils Shredding and Sorting Solution?
The processed materials can be utilized in recycled plastic production, such as for making packaging bags and containers.
Is after-sales service and technical support available?
Yes, we offer comprehensive service support, including installation, training, maintenance, and troubleshooting assistance.
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